{"id":21230,"date":"2022-07-11T09:24:45","date_gmt":"2022-07-11T01:24:45","guid":{"rendered":"https:\/\/www.meetyoucarbide.com\/?p=21230"},"modified":"2022-07-11T09:24:51","modified_gmt":"2022-07-11T01:24:51","slug":"10-common-issues-encountered-by-cnc-lathe-machine-tools-in-processing","status":"publish","type":"post","link":"https:\/\/www.meetyoucarbide.com\/tr\/10-common-issues-encountered-by-cnc-lathe-machine-tools-in-processing\/","title":{"rendered":"CNC Torna tezgahlar\u0131n\u0131n i\u015fleme s\u0131ras\u0131nda kar\u015f\u0131la\u015ft\u0131\u011f\u0131 10 yayg\u0131n sorun"},"content":{"rendered":"

Genellikle on binlerce CNC torna tezgah\u0131, s\u0131radan torna tezgahlar\u0131 temelinde geli\u015ftirilen ekonomik CNC torna tezgahlar\u0131 olmal\u0131d\u0131r. Otomatik kontrol sistemi esas olarak tek \u00e7ipli mikro bilgisayardan olu\u015fur. Kontrol program\u0131 sayesinde tak\u0131m tezgah\u0131n\u0131n boyuna ve enine besleme cihazlar\u0131n\u0131 ve tak\u0131m de\u011fi\u015ftirme cihazlar\u0131n\u0131 kontrol eder ve par\u00e7alar\u0131n i\u015flenmesini otomatik olarak tamamlar. Ekonomik CNC torna tezgahlar\u0131na k\u00fc\u00e7\u00fck CNC torna tezgahlar\u0131 da denir. Bu nedenle k\u00fc\u00e7\u00fck CNC torna tezgahlar\u0131 hala elektromekanik ekipmand\u0131r. Bu nedenle, ar\u0131za durumunda, tak\u0131m tezgah\u0131n\u0131n mekanik yap\u0131s\u0131n\u0131 ve elektrik kontrol\u00fcn\u00fc de kapsaml\u0131 bir \u015fekilde analiz etmek gerekir.\"\"<\/p>

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1. CNC torna program\u0131 \u00e7al\u0131\u015f\u0131rken tezgah aniden duruyor<\/h2>

Bu olay genellikle mekanik ar\u0131zadan kaynaklan\u0131r ancak kontrol sistemindeki ar\u0131zadan da kaynaklanabilir. \u015eu anda \u00f6ncelikle tezgah\u0131 orijinal noktas\u0131na d\u00f6nd\u00fcrebilir ve i\u015fleme program\u0131n\u0131 yeniden ba\u015flatabilirsiniz. Tezgah belirli bir konuma geldi\u011finde s\u00fcrekli duruyorsa, aktarma sisteminin bir k\u0131sm\u0131 hasar g\u00f6rm\u00fc\u015f, deforme olmu\u015f veya yabanc\u0131 maddelerden dolay\u0131 s\u0131k\u0131\u015fm\u0131\u015f olmal\u0131d\u0131r. \u0130lk \u00f6nce g\u00fcc\u00fc kesin ve ard\u0131ndan vida somunu ile vida veya kayar plaka par\u00e7as\u0131 aras\u0131ndaki bo\u015flu\u011fun \u00e7ok s\u0131k\u0131 olup olmad\u0131\u011f\u0131n\u0131, bilyal\u0131 vidan\u0131n bilya k\u0131lavuz olu\u011funda yabanc\u0131 madde olup olmad\u0131\u011f\u0131n\u0131, vidan\u0131n b\u00fck\u00fcl\u00fcp b\u00fck\u00fclmedi\u011fini kontrol edin. deforme olup olmad\u0131\u011f\u0131, step motor red\u00fckt\u00f6r\u00fcndeki esnek di\u015flinin gev\u015fek olup olmad\u0131\u011f\u0131 veya yabanc\u0131 madde s\u0131k\u0131\u015f\u0131p s\u0131k\u0131\u015fmad\u0131\u011f\u0131 vb. Manuel engelleme normalse kontrol sistemi hatas\u0131d\u0131r ve ar\u0131za 1'e g\u00f6re kontrol edilmelidir.<\/p>

2. Program \u00e7al\u0131\u015ft\u0131ktan sonra ad\u0131m motoru titriyor ve d\u00f6nm\u00fcyor<\/h2>

Bu olguya genellikle ad\u0131m motorunun veya kontrol sisteminin a\u00e7\u0131k faz\u0131 neden olur. Ad\u0131m motorunun kendisinin veya s\u00fcr\u00fc\u015f devresinin hatas\u0131 olabilir. \u00d6ncelikle ad\u0131m motorunun ba\u011flant\u0131 fi\u015finin iyi temas halinde olup olmad\u0131\u011f\u0131n\u0131 kontrol edin. Temas iyiyse, motorun iyi durumda olup olmad\u0131\u011f\u0131n\u0131 kontrol etmek i\u00e7in motoru hatas\u0131z olarak de\u011fi\u015ftirin. Motor de\u011fi\u015ftirildikten sonra hala normal \u015fekilde \u00e7al\u0131\u015fm\u0131yorsa, bu durum kontrol par\u00e7as\u0131n\u0131n anormal oldu\u011funu g\u00f6sterir. Esas olarak y\u00fcksek g\u00fc\u00e7l\u00fc triyodu ve s\u00fcr\u00fcc\u00fc kart\u0131ndaki koruyucu eleman serbest b\u0131rakma diyotunu kontrol edebilirsiniz. Genel olarak bu iki unsur<\/p>

3. CNC TORNA s\u0131f\u0131ra d\u00f6nd\u00fc\u011f\u00fcnde ofsayttad\u0131r<\/h2>

Genellikle mekanik transmisyon sisteminin \u00e7al\u0131\u015fma direncinin fazla olmas\u0131ndan kaynaklan\u0131r. Kesme beslemesi s\u0131ras\u0131nda tak\u0131m tutucu, d\u00fc\u015f\u00fck voltajla tahrik edilen d\u00fc\u015f\u00fck h\u0131zda \u00e7al\u0131\u015f\u0131r ve ad\u0131m motorunun \u00e7al\u0131\u015fma torku k\u00fc\u00e7\u00fckt\u00fcr, bu da direncin \u00fcstesinden gelmek ve ad\u0131m kayb\u0131na neden olmak i\u00e7in yeterli de\u011fildir. S\u0131f\u0131ra d\u00f6nd\u00fc\u011f\u00fcn\u00fczde, ad\u0131m motoru y\u00fcksek voltajla, y\u00fcksek \u00e7al\u0131\u015fma h\u0131z\u0131yla, b\u00fcy\u00fck torkla ve kesme direnci olmadan \u00e7al\u0131\u015ft\u0131r\u0131l\u0131r, b\u00f6ylece ad\u0131m motoru ad\u0131m kaybetmez. Bu sayede gidip normale d\u00f6nd\u00fc\u011f\u00fcn\u00fczde ad\u0131m\u0131n\u0131z\u0131 kaybederseniz s\u0131f\u0131ra d\u00f6nmezsiniz. Bu s\u0131rada, step motor red\u00fcksiyon kutusundaki transmisyon di\u015flisinde veya step motor ile k\u0131lavuz vida aras\u0131nda demir tala\u015f\u0131 ve yabanc\u0131 madde olup olmad\u0131\u011f\u0131n\u0131 veya kayar par\u00e7an\u0131n \u00e7al\u0131\u015fma direncini art\u0131rmayacak kadar s\u0131k\u0131 olup olmad\u0131\u011f\u0131n\u0131 vb. kontrol edebilirsiniz. .<\/p>

CNC TORNADA y\u00fcksek h\u0131zda ad\u0131m motorunun 4 ad\u0131m kayb\u0131<\/h2>

S\u00fcr\u00fc\u015f g\u00fc\u00e7 kayna\u011f\u0131 voltaj\u0131n\u0131n azalmas\u0131, kademeli motorun \u00e7\u0131k\u0131\u015f torkunun azalmas\u0131na neden olabilir. Esas olarak tahrik g\u00fc\u00e7 kayna\u011f\u0131 kontrol edilecektir. Y\u00fcksek voltajl\u0131 anahtar triyodu hasar g\u00f6rd\u00fc\u011f\u00fcnde, y\u00fcksek voltajl\u0131 g\u00fc\u00e7 kayna\u011f\u0131 Tianfa ba\u011flan\u0131r ve ad\u0131m motorunun \u00e7\u0131k\u0131\u015f torku azal\u0131r ve y\u00fcksek h\u0131zda ad\u0131m kaybolur. Ayr\u0131ca bir yerde mekanik ar\u0131za da olabilir, bu nedenle kur\u015fun viday\u0131, somunu, kayar plakay\u0131, kademeli motor red\u00fckt\u00f6r\u00fcn\u00fc vb. de kontrol etmelisiniz. E\u011filmi\u015f, deforme olmu\u015f veya yabanc\u0131 cisimler oldu\u011funda \u00e7al\u0131\u015fma direnci artacakt\u0131r. Bu durum d\u00fc\u015f\u00fck h\u0131zda belirgin de\u011fildir ancak y\u00fcksek h\u0131zda \u00e7al\u0131\u015fma direncinin tamamen \u00fcstesinden gelinemez.<\/p>

\"\"<\/figure>

5. CNC TORNA program \u00e7al\u0131\u015ft\u0131ktan sonra s\u0131f\u0131ra d\u00f6nm\u00fcyor<\/h2>

Genellikle kontrol sistemi ba\u015far\u0131s\u0131z olur. Tak\u0131m besleme veya i\u015fleme yaparken ad\u0131m motorunun \u00e7al\u0131\u015fma h\u0131z\u0131 d\u00fc\u015f\u00fckt\u00fcr ve program s\u0131f\u0131ra d\u00f6nd\u00fc\u011f\u00fcnde h\u0131zl\u0131 bir \u015fekilde geri d\u00f6nmek gerekir. Ad\u0131m motoru y\u00fcksek h\u0131zda \u00e7al\u0131\u015f\u0131r ve \u00e7\u0131k\u0131\u015f torkunu art\u0131rmak i\u00e7in y\u00fcksek voltajl\u0131 s\u00fcr\u00fc\u015f g\u00fc\u00e7 kayna\u011f\u0131n\u0131 kullan\u0131r. Y\u00fcksek voltajl\u0131 s\u00fcr\u00fcc\u00fc g\u00fc\u00e7 kayna\u011f\u0131n\u0131n \u00e7\u0131k\u0131\u015f\u0131n\u0131 kontrol eden bir anahtar triyodu vard\u0131r. Anahtar triyodu hasar g\u00f6rd\u00fc\u011f\u00fcnde, y\u00fcksek h\u0131z s\u0131f\u0131ra d\u00f6nd\u00fc\u011f\u00fcnde y\u00fcksek voltajl\u0131 g\u00fc\u00e7 kayna\u011f\u0131 a\u00e7\u0131lamaz ve step motorun \u00e7\u0131k\u0131\u015f torku yeterli de\u011fildir, bu da aletin s\u0131f\u0131ra d\u00f6nmemesine neden olur. Anahtar triyotunun de\u011fi\u015ftirilmesiyle ortadan kald\u0131r\u0131labilir.<\/p>

6. \u0130\u015flenen i\u015f par\u00e7as\u0131n\u0131n boyut hatas\u0131 \u00e7ok b\u00fcy\u00fck<\/h2>

Olas\u0131l\u0131klardan biri, k\u0131lavuz vida veya somun ile torna aras\u0131ndaki ba\u011flant\u0131n\u0131n gev\u015fek olmas\u0131d\u0131r. R\u00f6lantide kesme direnci yoktur ve kayar plaka normal \u015fekilde \u00e7al\u0131\u015f\u0131r. \u0130\u015fleme s\u0131ras\u0131nda kesme direncinin artmas\u0131 nedeniyle k\u0131lavuz vida veya somun ile torna tezgah\u0131 aras\u0131ndaki ba\u011flant\u0131 gev\u015fer ve bu da i\u015flenen i\u015f par\u00e7as\u0131n\u0131n boyutunun sapmas\u0131na neden olur. Ba\u011flant\u0131 par\u00e7as\u0131n\u0131 sabitleyin ve ar\u0131za giderilebilir. Di\u011fer bir olas\u0131l\u0131k ise elektrikli b\u0131\u00e7ak deste\u011finden kaynaklanmaktad\u0131r. Tak\u0131m de\u011fi\u015ftirildikten sonra tak\u0131m tutucu otomatik olarak kilitlenemezse ve tak\u0131m kesme s\u0131ras\u0131nda i\u015fleme noktas\u0131ndan saparsa yukar\u0131daki olaya da neden olacakt\u0131r. Bu s\u0131rada tak\u0131m tutucu kilitleme cihaz\u0131n\u0131 ve tak\u0131m tutucu kontrol kutusunu kontrol edin.<\/p>

7. Program\u0131n y\u00fcr\u00fct\u00fclmesi s\u0131ras\u0131nda izleme durumuna d\u00f6n\u00fcn ve \u00e7al\u0131\u015fmay\u0131 durdurun<\/h2>

Genellikle izleme program\u0131n\u0131n ba\u015far\u0131s\u0131zl\u0131\u011f\u0131ndan veya g\u00fc\u00e7l\u00fc manyetik parazitten kaynaklan\u0131r. G\u00fc\u00e7l\u00fc manyetik giri\u015fim topraklama veya ekranlama ile \u00e7\u00f6z\u00fclebilir. Program y\u00fcr\u00fct\u00fclmezse veya program ba\u015flat\u0131l\u0131rken y\u00fcr\u00fctme talimat\u0131 izlenmezse izleme durumuna hemen geri d\u00f6n\u00fclecektir. Genellikle izleme program\u0131nda veya bilgisayar donan\u0131m\u0131nda bir ar\u0131za vard\u0131r ve \u00e7ip d\u0131\u015f\u0131 program bellek \u00e7ipi, programlanabilir aray\u00fcz \u00e7ipi veya tek \u00e7ipli mikro bilgisayar\u0131n kendisi gibi \u015f\u00fcpheli \u00e7ip de\u011fi\u015ftirilebilir. Bazen \u00e7ip d\u0131\u015f\u0131 veri belle\u011findeki ar\u0131za da bu duruma neden olabilir. Aksi halde hata ay\u0131klamak i\u00e7in \u00fcreticiyi tekrar bulmam\u0131z gerekir.<\/p>

8. Elektrikli alet tutucusu, aletleri de\u011fi\u015ftirirken yerle\u015ftirilemiyor ve s\u00fcrekli d\u00f6n\u00fcyor<\/h2>

Bunun nedeni, program belirli bir aleti istedi\u011finde elektrikli alet tutucusunun aleti se\u00e7mek i\u00e7in d\u00f6nmesidir. Bu tak\u0131ma d\u00f6nd\u00fc\u011f\u00fcnde herhangi bir yan\u0131t sinyali olu\u015fmaz, dolay\u0131s\u0131yla tak\u0131m tutucu birden fazla d\u00f6ner ve konumland\u0131r\u0131lamaz. Elektrikli alet tutucusundaki hol eleman\u0131 kontrol edilmelidir. Salon eleman\u0131 hasar g\u00f6rd\u00fc\u011f\u00fcnde, gerekli alet yerinde oldu\u011funda sinyal \u00e7\u0131k\u0131\u015f\u0131 alg\u0131lanmayacakt\u0131r ve bu da yukar\u0131daki olaya neden olacakt\u0131r. Bu b\u0131\u00e7a\u011f\u0131n salon eleman\u0131n\u0131 de\u011fi\u015ftirin.<\/p>

9. \u0130\u015f par\u00e7as\u0131n\u0131n yerel boyut hatas\u0131 b\u00fcy\u00fck<\/h2>

Bunun nedeni esas olarak vida somunu ile k\u0131lavuz vida aras\u0131ndaki a\u015f\u0131r\u0131 bo\u015fluktur. Kur\u015fun somun ve kur\u015fun vida belli bir b\u00f6l\u00fcmde uzun s\u00fcre \u00e7al\u0131\u015ft\u0131\u011f\u0131 i\u00e7in bu b\u00f6l\u00fcm\u00fcn bo\u015flu\u011fu artt\u0131r\u0131lm\u0131\u015ft\u0131r. Program\u0131n ba\u015flang\u0131c\u0131nda, \u00f6l\u00e7\u00fclen vida di\u015fi a\u00e7\u0131kl\u0131\u011f\u0131 programda telafi edilir, ancak a\u015f\u0131nma b\u00f6l\u00fcm\u00fcnde telafi edilemez, b\u00f6ylece i\u015f par\u00e7as\u0131n\u0131n yerel boyutu tolerans d\u0131\u015f\u0131nda kal\u0131r. \u00c7\u00f6z\u00fcm, kur\u015fun viday\u0131 onarmak veya de\u011fi\u015ftirmektir.<\/p>

10. \u0130\u015fleme program\u0131 s\u0131kl\u0131kla kaybolur<\/h2>

Kontrol sistemi kapat\u0131ld\u0131ktan sonra i\u015fleme program\u0131 kaybolursa ve tak\u0131m tezgah\u0131 a\u00e7\u0131ld\u0131ktan sonra i\u015fleme program\u0131na yeniden girilirse ve tak\u0131m tezgah\u0131 normal \u015fekilde i\u015fleyebilirse, yedek ak\u00fc voltaj\u0131 azalabilir veya ba\u011flant\u0131s\u0131 kesilebilir, bu da ar\u0131zaya neden olabilir. Tak\u0131m tezgah\u0131 kapat\u0131ld\u0131ktan sonra veri belle\u011findeki i\u015fleme program\u0131n\u0131n kayb\u0131. Yedek pili de\u011fi\u015ftirin. \u0130\u015fleme program\u0131 i\u015fleme s\u00fcrecinde s\u0131kl\u0131kla k\u0131smen veya tamamen kaybolursa, veri belle\u011finin ar\u0131zal\u0131 olmas\u0131 \u00e7ok muhtemeldir. \u015eu anda, \u00e7ip d\u0131\u015f\u0131 veri belle\u011fi veya tek \u00e7ipli mikro bilgisayar\u0131n kendisi de\u011fi\u015ftirilebilir.<\/p>

Yukar\u0131daki, \u00e7e\u015fitli CNC torna tezgahlar\u0131n\u0131n fiyat\u0131 alt\u0131nda ekipman\u0131n 10 yayg\u0131n i\u015fleme probleminin \u00f6zetidir.<\/p><\/div>","protected":false},"excerpt":{"rendered":"

Generally, tens of thousands of CNC lathes should be economic CNC lathes, which are developed on the basis of ordinary lathes. Its automatic control system is mainly composed of single-chip microcomputer. Through the control program, it controls the longitudinal and transverse feeding devices and tool changing devices of the machine tool, and automatically completes the…<\/p>","protected":false},"author":2,"featured_media":21232,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[92],"tags":[],"class_list":["post-21230","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cutting-tools-weekly"],"jetpack_featured_media_url":"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2022\/07\/\u56fe\u72471131313.png","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/21230","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/comments?post=21230"}],"version-history":[{"count":0,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/21230\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media\/21232"}],"wp:attachment":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media?parent=21230"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/categories?post=21230"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/tags?post=21230"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}